The present disclosure provides systems and methods for counting a plurality of objects and parsing the objects into groups of varying quantities. In various embodiments, the system includes a singulating and counting module operable to singulate and count a plurality of objects from a large volume of the objects. Additionally, the system includes a diverter and accumulator module operable to receive the singulated objects, parse the objects into groups of varying quantities, and direct each group into a selected one of a plurality of discharge funnels. Furthermore, the system includes an object collection module operable to sequentially position each one of a plurality of object collection receptacles adjacent the discharge funnels such that each group of objects is deposited into a respective corresponding one of the object collection receptacles.
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1. A system for counting small objects, said system comprising: a singulating and counting assembly structured and operable to singulate a plurality of objects from a large volume of the objects and count the singulated objects; a diverter assembly structured and operable to receive the singulated objects, parse the received objects into a plurality of groups of objects, at least one of the groups of objects comprising a different number of objects than at least one other group of objects, and direct each group of objects into a selected one of a plurality of diverting tubes of the diverter unit; an object collection assembly structured and operable to receive and retain a plurality of object collection receptacles, each collection receptacle positioned adjacent a respective one of the diverting tubes such that each group of objects can be deposited into a respective corresponding one of the object collection receptacles, each collection receptacle comprising an information device attached thereto, each information device including information that stipulates the number of objects to be parsed and directed into the respective diverting tubes by the diverter assembly, and deposited into the respective collection receptacle, and a control system structured and operable to: read the information included in the information device of each collection receptacle that stipulates the number of objects to be deposited in the respective collection receptacle, and based on the stipulated number of objects to be deposited in the respective collection receptacle, control and coordinate operation of the singulating and counting assembly, the diverter assembly, and the object collection assembly to deposit the number of objects stipulated by the respective information device into each respective collection receptacle.
The system automates counting and grouping small objects. It singulates and counts objects from a large batch. A diverter then groups these objects into varying quantities, directing each group into a specific tube. Collection receptacles, each with an attached information device (like a barcode or RFID tag) specifying the desired number of objects, are positioned under the tubes. A control system reads the information from each receptacle's device, and uses this information to control the singulating, counting, and diverting processes. This ensures that each receptacle receives the precise number of objects specified on its attached information device.
Cooperative Patent Classification codes for this invention. Click any code to explore related patents in that topic.
November 26, 2014
March 21, 2017
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